I keep remaking the console and continue to have the same problem. The only thing that has fixed it for me is changing to Float or Manifold Solver in the Boolean settings. I’m being quite meticulous about applying scales, merging, and face orientations. (+merging the letter’s verts)
Made a simple square with a bevel modifier and two buttons on a surface with the A B cutouts and that broke too when applying the bool.
I just don’t see what I’m doing wrong and it’s keeping me curious. Sorry to drag this post on!


